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ZYTR-50

The three roller grinding mill is a highly efficient dispersion and refining machine widely used in the processing of inks, paints, pigments, cosmetics, and other high-viscosity materials. By passing material through three horizontally aligned rollers rotating at different speeds, the three roller grinding mill generates strong shear force to reduce particle size and achieve uniform dispersion. Adjustable roller gaps allow precise control over fineness and consistency. Built with robust structure and precision-engineered components, the three roller grinding mill ensures stable operation, high output quality, and reliable performance in both laboratory and industrial production environments.

Category:

Manual Series

Email: sales@zyegroup.com

  • Product Description

    Product Advantages

     

    Multiple Blade

    Multiple Blade Options

    Select from high-performance Metal, wear-resistant Ceramic, or lightweight Engineered Plastic blades to match your specific application requirements.

    Imported Nano-Ceramic Rollers

    Precision-engineered, our imported nano-ceramic rollers resist deformation, withstand wear, and enable easy cleaning.

    rollers
    Via Knob

    Speed Adjustment Via Knob

    Forward and reverse rotation control, simple to operate, featuring a DC motor with built-in speed controller.

    Flexible Conformation, Precise Control

    Featuring an articulating baffle block that adjusts freely for a perfect fit, with customizable pressure settings for broad applicability.

    baffle block

     

     

    Roller Material Optional

    The roller is available in a variety of materials, among which the zirconia roller is corrosion-resistant

    not easy to stain, easy to clean

    and can meet the requirements of most slurry applications

     

     

    Accessories Optional

    Depending on the material being processed, we offer a wide range of accessory options

     

     

    Wide Range of Applications

    Suitable for various fields, meeting the needs of different scenarios

     

    Application Scenarios

     

     

     

     

     

    Grinding Performance

    Copper paste

    PV silver paste

    Carbon materials

    Printing Ink

     

     

    Microscopic Atlas

    Resin + inorganic filler before and after grinding

    Resin + inorganic filler before and after grinding

    Before grinding, agglomeration is obvious

    After grinding, agglomerates are opened, and dispersibility is significantly improved

    Dielectric slurry before and after grinding

    Comparison images on a grindometer (Hegman gauge)

    Before grinding, the material agglomerates with a fineness of about 50 microns; after grinding, the material fineness reaches about 12 microns, indicating that the three roll mill has a significant  deagglomeration effect, and the dispersibility and uniformity of the ground material are greatly improved.

    Dielectric slurry before and after grinding
     
     
    Qualification of  Automatic Three Roller Mill

     

     

     

    Exhibition Highlights

     

     

    18+ Years of Industry Experience

    Partnered with many well-known enterprises at home and abroad

    Electronic Paste

    Adhesives

    Applied Electronics

    Research Institutes

    New Energy Batteries

    Cosmetics Industry

     

     

    Why Choose Us

    Your leading triple roll mill

    Innovative Technology Solutions

    Advanced technology and facilities enable us to offer the best value: top quality at competitive prices. We deliver both standard and custom solutions that meet your exact needs.

    Professional Teams

    Our sales and engineering teams can help with all phases of purchasing, including pre-sales consultation, testing, introducing solutions, customization, etc.

    Superior Quality

    We operate a quality management system that exceeds industry standards. Each process is embedded with precise control points, rigorously monitored from start to finish.

    Time Efficiency

    Our robust supply chain guarantees timely delivery of machine. We have rich experience in exporting goods, including documentary, shipping, customs clearance etc.

     

     

    Related Products

    Lab-scale/Production triple roll mill selection recommendation

    Model

    ZYTR-50

    ZYTR-50T

    ZYTR-80T-150

    ZYTR-80TS-150ZYTR-80ZYTR-80T

    ZYTR-80E Plus

    ZYTR-80E Ultra

    Image

    Capacity(L/hour)

    0.02-5

    0.02-5

    0.02-15

    0.02-15

    0.02-20

    0.02-20

    0.02-20

    0.02-20

    Roller Material

    Al2O3/ZrO2/SiC/

    Si3N4/Steel

    Al2O3/ZrO2/SiC/

    Si3N4/Steel

    Al2O3/ZrO2/SiC/

    Si3N4/Steel

    Al2O3/ZrO2/SiC/

    Si3N4/Steel

    Al2O3/ZrO2/SiC/

    Si3N4/Steel

    Al2O3/ZrO2/SiC/

    Si3N4/Steel

    Al2O3/ZrO2/SiC/

    Si3N4/Steel

    Al2O3/ZrO2/SiC/

    Si3N4/Steel

    Power / Voltage

    120W/220V

    120W/220V

    900W/220V

    1300W/220V

    1500W/220V

    1600W/220V

    2000W/220V

    1300W/220V

    Roller Diameter (mm)

    50

    50

    80

    80

    80

    80

    80

    80

    Roller Length (mm)

    150

    150

    150

    150

    200

    200

    200

    200

     

     

    FAQ 

    Q: What Is Three Roll Mill Machine?

    A: A three roll mill machine is a type of milling equipment used to refine materials. It operates by passing a material through a set of three horizontally positioned rollers that rotate in opposite directions and different speed. The rollers apply pressure and shear forces to the material, resulting in a uniform, finely dispersed final material. Three roll mill machines are commonly used in the production of cosmetics, inks, adhesives, food and electronics industries. They allow for precise control over particle size and consistency, making them a crucial tool for industries that require high-quality final products. They are also versatile and can handle a wide range of materials, from low viscosity fluids to high viscosity and density pastes and gels.
     

    Q: What Are The Advantages Of Three Roll Mill?

    A: Three roll mills are essential equipment in the manufacturing industry. The benefits of using this machine are numerous and include the following: 1. Uniform mixing: Three roll mills ensure that all ingredients are thoroughly mixed, resulting in a more consistent and better quality product. 2. Improved product quality: By using three roll mills, products can be refined to a higher degree of consistency and uniformity. This ensures that the end product is of premium quality, which is of great importance in various industries. 3. Cost-effective: Three roll mills are cost-effective and give excellent returns on your investment. Since they can handle a wide range of materials, such as paints, inks, and adhesives, one machine can serve multiple purposes. 4. Time-saving: With a constant flow of ingredients and automated processes, three roll mills save time and improve productivity. This means that more work can be done in less time, which translates into increased profitability. Overall, three roll mills are a smart investment for manufacturers, providing a range of advantages that improve product quality, efficiency, and profitability.
     

    Q: Are There Limitations Of Three Roll Mill?

    A: Three roll mills are versatile machines that are used in a variety of industries to mix, refine, and homogenize materials. However, like any piece of equipment, they do have limitations. Here are a few key limitations to keep in mind when using a three roll mill: 1. Material Properties: The three roll mill is best suited for materials that are low to medium high viscosity. If the material is too thick or too runny, it may not behave as expected during the milling process. 2. Particle Size: Three roll mills are not ideal for milling materials with large particles or agglomerates. They are best suited for materials that have already been finely ground and only require further refinement. 3. Capacity: Three roll mills are generally designed for small to medium-sized batches. If you need to process a large quantity of material, you may need to invest in a different type of milling equipment. 4. Maintenance: Like any machine, a three roll mill requires regular maintenance to maintain optimal performance. This includes cleaning, lubrication, and periodic replacement of parts. Overall, three roll mills are excellent tools for many applications, but it's important to understand their limitations to avoid disappointment or damage to the equipment.
     

    Q: What Is Three Roll Mill Used For?

    A: A three roll mill is a milling machine that uses three horizontally positioned rollers to grind and disperse materials. It is commonly used in the production of electro pastes, new materials, cosmetics, and other products that require uniform particle size reduction. The three rollers rotate at different speeds, with the materials passing through the gap between them. This process results in high shear forces that allow for thorough blending and dispersion of the materials. Three roll mills offer several advantages over other milling machines, including efficient mixing, precise control of particle size, and easy cleaning. They are also capable of handling high-viscosity materials and can be used for both batch and continuous processing. Overall, three roll mills are a versatile tool for the production of a wide range of products in various industries.
     

    Q: How Does Three Roll Mill Work?

    A: A three roll mill is a mechanical device used to reduce particle size and homogenize materials. The three rolls rotate at varying speeds and they're positioned at different distances from each other. The material is fed between the first roll and the second roll, and the material that passes between them is passed through the gap between the second and third rolls. As the material passes through the rolls, it's progressively reduced in size and becomes a homogeneous paste. The three roll mill is an effective tool for processing fine materials, such as adhesive, silver paste and pigments. In addition to its effectiveness, the three roll mill is also relatively easy to operate and maintain. To start the mill, you simply load the material onto the feed hopper and adjust the gap between the rolls. Once the material is in place, you can turn on the machine and begin milling. Overall, the three roll mill is a reliable and efficient tool for producing high-quality materials.

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