New Product Launch | ZYE Expands Its Automated Material Processing Line with High-Precision Coating Machines
2026-09-21 11:50
ZYE Technology has officially launched two new high-precision coating machines: a flatbed model designed for laboratory research and development, and a roll-to-roll model developed for continuous production. The flatbed coater offers coating accuracy down to ±0.5 μm, while the continuous roll-to-roll coating machine provides ±1 μm-level precision. These new coating solutions complete ZYE's coating process capabilities and further connect the entire workflow from automatic material feeding, mixing, grinding and dispersion to vacuum defoaming, coating and dispensing—helping electronics, new energy, adhesive and advanced materials manufacturers improve process precision and product consistency.
From material formulation development to large-scale production, manufacturers are increasingly looking beyond the performance of individual machines. What matters just as much is whether different processing stages can work together reliably, with precise control and efficient production.
As high-performance adhesives, electronic pastes, functional coatings, new energy materials and composite materials continue to demand higher levels of precision, consistency and production efficiency, material manufacturing is moving toward greater automation, continuous processing and precision control.
Building on years of experience in material mixing, grinding, dispersion, defoaming and automated manufacturing, ZYE Technology has further expanded its product portfolio with two new precision coating machines: the laboratory flatbed coater and the continuous roll-to-roll coating machine.
With these new products, ZYE further connects the key stages of material processing:
Automatic powder and adhesive feeding → Automatic material loading → Automatic mixing → Fine grinding and dispersion → Inspection → Vacuum defoaming → Coating / Dispensing
This provides customers with a more integrated equipment solution covering the major stages of material preparation and processing.
Flatbed Coater
Designed for Laboratory R&D, Sample Preparation and Precision Coating
For laboratory research, small-batch trials and new formulation validation, the TBP01-450A flatbed coater integrates high-precision coating control into the material development and sample preparation process.
- ±0.5 μm High-Precision Coating Control：The machine provides ±0.5 μm-level coating accuracy, enabling precise control of coating thickness. This helps researchers establish stable coating conditions for material development, formulation validation and process parameter optimization.
- Compatible with Various Sheet Substrates：The laboratory flatbed coater can be used with a variety of sheet substrates, making it suitable for R&D, sample preparation and process validation across different material systems.
- Reduced Material Consumption for Efficient Formulation Screening：Designed for small-batch and precision coating applications, the flatbed coater helps reduce material consumption during sample preparation. Researchers can efficiently compare different formulations and process parameters while using less material.
- Stable Coating Quality with Fewer Defects：Through precise coating control, the machine helps reduce coating thickness variations and common coating defects, improving the consistency of laboratory samples and providing more reliable conditions for subsequent testing.
Continuous Roll-to-Roll Coating Machine
Designed for Continuous Production with Precision and Energy Efficiency
Compared with a flatbed coating machine, the continuous roll-to-roll coating machine is designed for continuous production applications. It combines precise coating control with integrated heating and curing, while also focusing on energy efficiency during continuous operation.
- ±1 μm High-Precision Control：The roll-to-roll coater provides ±1 μm-level precision control. During continuous operation, it helps maintain stable coating thickness and provides a consistent foundation for subsequent processing and final product quality.
- In-Line Heating and Synchronous Curing：The machine uses an in-line heating and synchronous curing process, closely integrating coating and curing. This helps improve thermal utilization and maintain stable curing conditions during continuous production.
- Stable Thick Coating with Reduced Cracking Risk：For applications requiring relatively thick coatings, the coating and curing processes are coordinated to provide more stable processing conditions. This helps reduce the risk of cracking and other coating problems during thick-film applications.
- High Energy Efficiency and Reduced Power Consumption：The roll-to-roll coating machine is optimized around heating, curing and continuous operation. It is designed to balance process requirements with operating efficiency and energy consumption, supporting more efficient continuous coating production.
The launch of these two high-precision coating machines represents more than an expansion of ZYE's product portfolio. It is another step in building a more complete material processing equipment system.
From automatic material preparation to mixing, grinding, inspection and vacuum defoaming, and now to precision coating or dispensing, ZYE can configure different equipment according to each customer's specific process requirements:
Automatic powder and adhesive feeding → Automatic loading → Automatic mixing → Fine grinding and dispersion → Inspection → Vacuum defoaming → Coating / Dispensing.From the moment materials enter the production line to the final coating or dispensing stage, the key processes can be connected through coordinated equipment solutions.
This means that ZYE's equipment capabilities are gradually extending beyond individual processing steps toward a more complete production workflow covering material preparation, precision processing and final application.
Why a One-Stop Solution?
Connecting Processes to Improve Material Consistency
For material manufacturers, the challenge is often not a single processing step, but how different processes can be connected and controlled consistently.
Mixing uniformity can affect subsequent grinding and dispersion. The dispersion state achieved during grinding can influence material performance, while the effectiveness of vacuum defoaming can directly affect the quality of the subsequent coating process.
As a result, material manufacturers are increasingly moving from a focus on the efficiency of individual machines toward full-process coordination and product consistency.
ZYE continues to develop equipment around the complete material processing workflow with the goal of improving coordination between different processing stages.
Equipment is no longer simply an independent processing unit. Instead, each machine becomes part of an integrated material production process.
New Products, New Capabilities, New Stage
Connecting Material Preparation with Precision Coating and Final Processing
From mixing, grinding and defoaming to high-precision coating, ZYE's product portfolio continues to expand across key material processing stages.
The flatbed coater focuses on laboratory R&D, sheet coating and high-precision coating control, while the continuous roll-to-roll coater is designed for continuous production, combining coating precision, synchronous curing and energy-efficiency considerations.
By connecting more key processing stages, ZYE is helping manufacturers move toward more automated, precise and integrated material production.
ZYE Technology has officially launched its new generation of high-precision coating equipment.
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